A microdevice is constructed from a substrate having a microchannel formed
therein and a cover plate arranged over the substrate. The cover plate in
combination with the microchannel at least partially defines a conduit
within the microdevice. The conduit has a surface that extends from an
upstream region toward a downstream region and terminates at an opening.
The microdevice also includes an annular lining that conforms to the
conduit surface at the downstream region and extends from the opening
toward the upstream region in the conduit. An emitter may be produced in
situ by depositing an emitter material on the annular lining. In
addition, material may be removed from the cover plate and/or substrate
about the opening. As a result, an exterior microdevice surface is formed
and a downstream portion of the emitter is exposed that protrudes from
the exterior surface.