Disclosed are methods for deposition of improved memory element films for
semiconductor devices. The methods involve providing a hard mask over an
upper surface of a metal line of a semiconductor substrate where vias are
to be placed, recess etching the mask substantially in all upper surfaces
except where vias are to be placed, depositing a Ta-containing capping
layer over substantially all the metal line surfaces except the surface
where vias are to be placed, polishing the Ta-containing capping layer to
produce a damascened Ta-containing cap while exposing the metal line at
the via forming surface, depositing a dielectric layer, patterning the
dielectric layer to form a via, and depositing memory element films. The
improved Ta--Cu interface of the subject invention mitigates and/or
eliminates lateral growth of memory element films and copper voiding
under the dielectric layer at the top surface of the metal line, and
thereby enhances reliability and performance of semiconductor devices.