Magnetoresistive (MR) sensors are disclosed having mechanisms for reducing
edge effects such as Barkhausen noise. The sensors include a pinned layer
and a free layer with an exchange coupling layer adjoining the free
layer, and a ferromagnetic layer having a fixed magnetic moment adjoining
the exchange coupling layer. The exchange coupling layer and
ferromagnetic layer form a synthetic antiferromagnetic structure with
part of the free layer, providing bias that reduces magnetic
instabilities at edges of the free layer. Such synthetic
antiferromagnetic structures can provide a stronger bias than
conventional antiferromagnetic layers, as well as a more exactly defined
track width than conventional hard magnetic bias layers. The synthetic
antiferromagnetic structures can also provide protection for the free
layer during processing, in contrast with the trimming of conventional
antiferromagnetic layers that exposes if not removes part of the free
layer.