A battery cell, and methods of manufacturing the same, having
significantly improved capacity utilization at high discharge rates while
maintaining much of the energy content and other feature advantages of
typical cylindrical or prismatic alkaline cells, by implementing a novel
cell construction that produces increased surface area between the anode
and cathode. The cell comprises an inner electrode encapsulated by a
separator and disposed within the interior space of the housing. The
inner electrode comprises a substantially flat material in a folded
configuration and formed such that an outer extent of the inner electrode
is generally conforming to a contour defined by the interior surface of
the cell housing. Two outer electrode portions are disposed within the
interior space of the housing such that it is in ionic communication with
the inner electrode and in electrical communication with the first
terminal of the cell housing.