A regenerable, high-capacity sorbent for removal of mercury from flue gas
and processes and systems for making and using the sorbent. A
phyllosilicate substrate, for example vermiculite or montmorillinite,
acts as an inexpensive support to a thin layer for a polyvalent metal
sulfide, ensuring that more of the metal sulfide is engaged in the
sorption process. The sorbent is prepared by ion exchange between the
silicate substrate material and a solution containing one or more of a
group of polyvalent metals including tin (both Sn(II) and Sn(IV)), iron
(both Fe(II) and Fe(III)), titanium, manganese, zirconium and molybdenum,
dissolved as salts, to produce an exchanged substrate. Controlled
reaction of a sulfide ion source with the one or more polyvalent metals
that are exchanged on the silicate substrate produces the sorbent. The
sorbent is used to absorb elemental mercury or oxidized mercury species
such as mercuric chloride from flue gas containing acid gases (e.g.,
SO.sub.2, NO and NO.sub.2, and HCl) and other gases over a wide range of
temperatures.