A superior powder form of a metallic soap for enhancing the properties of
an invert emulsion drilling fluid may be prepared by a dry process
saponification reaction. The process includes mixing a source of metal
cations with the product of a Diels-Alder reaction of dienophiles with
fatty acids and/or resin acids and allowing the mixture to react. Heating
the mixture increases the rate of reaction. The solid product is ground
to form a powder. The properties of the drilling fluid that may be
improved by adding the soap include filtration control, fluid loss
control, emulsification and emulsion stability, and electrical stability.