A chemical vapor deposition process is carried out in a reactor chamber
having a set of plural parallel ion shower grids that divide the chamber
into an upper ion generation region and a lower process region, each of
the ion shower grids having plural orifices in mutual registration from
grid to grid, each orifice being oriented in a non-parallel direction
relative to a surface plane of the respective ion shower grid. A
workpiece is placed in the process region, so that a workpiece surface of
the workpiece is generally facing a surface plane of the nearest one of
the ion shower grids, and a gas mixture comprising a deposition precursor
species is furnished into the ion generation region. The process region
is evacuated at an evacuation rate sufficient to create a pressure drop
across the plural ion shower grids between the ion generation and process
regions whereby the pressure in the ion generation region is several
times the pressure in the process region. The process further includes
applying plasma source power to generate a plasma of the deposition
precursor species in the ion generation region and applying successive
grid potentials to successive ones of the grids.