An apparatus for protecting and merging a head stack assembly with a disc
stack of a data storage device. The head stack assembly comprises a
cantilevered flexure which supports a transducer at a distal end thereof.
A carrier includes a carrier support surface arranged to contactingly
support the distal end of the flexure. A merge tool is adapted to merge
the transducer with a recording surface of the disc stack. The merge tool
includes a merge support surface arranged to contactingly support a
medial portion of the flexure while the carrier support surface is
disposed between the merge support surface and the transducer. The
transducer is merged by aligning the merge support surface with the
medial portion of the flexure, and using the merge support surface to
displace the distal end of the flexure from the carrier support surface
and advance the transducer to a final position.