Metallurgical grade silicon or high purity silicon beads developed from a
fluidized bed process are melted in a cooled aluminum crucible, such that
a non wetted interface is created between the molten silicon and a cooled
supporting substrate that includes a surface layer of substantially inert
aluminum oxide. It is believed that the molten silicon does not wet the
surface of the supporting substrate and the surface of the supporting
substrate does not chemically interact with the silicon. It is shown
that, in spite of the enormous temperature difference, molten silicon
(ca. 1450.degree. C.) can be stabilized, by appropriate energy control,
in direct (but non-wetted) contact with cold (ca. 40.degree. C.) material
such as aluminum.