Disclosed is an alkylation reactor for preparing ethylbenzene. The reactor
comprises a monolith catalyst system that includes a monolith support
impregnated or co-formed with a catalyst suitable to catalyze the
alkylation of benzene with ethylene. The catalyst may be selected from,
for example, zeolites such as beta zeolite and MCM-22 zeolite, and fixed
super acids. Also disclosed is a method of preparing ethylbenzene by
alkylating a mixture of benzene and ethylene in an alkylation reactor
comprising a monolith catalyst system, including a monolith support
impregnated or co-formed with a suitable catalyst. In one embodiment the
invention provides a convenient means of upgrading an existing reactor
that has previously been used for conventional liquid phase alkylations
such as those catalyzed by aluminum trichloride. The inventive alkylation
method may be effectively and advantageously carried out under critical
or near critical conditions, if desired.