A fuel cell diffusion layer for delivering a fuel mixture to the anode
face of a catalyzed membrane and for resisting flow of carbon dioxide
produced in the anodic reaction back into the associated fuel chamber.
The diffusion layer contains either conduits or channels on one aspect
thereof to redirect the carbon dioxide generated at the anode in the fuel
cell reaction away from the catalyzed membrane and away from the fuel
chamber. This avoids the volume replacement by carbon dioxide of fuel
mixture in the anode chamber and enhances the concentration of methanol
that can be used in the fuel mixture. It also serves to allow only that
fuel that is consumed in the reaction to enter the space between the
anode face of the catalyzed membrane and the diffusion layer adjacent
thereto. The diffusion layer further includes perforations to increase
the ability to deliver fuel to the anode aspect of the membrane electrode
assembly of the fuel cell. In accordance with another aspect of the
invention, the perforations can comprise Nafion-filled capillaries.