A welding gun assembly including a housing that defines a first chamber
and a second chamber. The assembly also includes a first piston moveably
disposed in the first chamber and a second piston moveably disposed in
the second chamber. The assembly includes an intensifying rod that can
move at least partially into the first chamber due to movement of the
second piston within the second chamber. The assembly includes a
controller with a pressure sensor operable to detect pressure within the
first chamber. The controller is operable to increase pressure within the
first chamber up to a predetermined extension pressure while the
intensifying rod is disposed outside of the first chamber. The controller
is further operable to increase pressure within the second chamber to
thereby move the intensifying rod into the first chamber to thereby
increase pressure within the first chamber above the predetermined
extension pressure.