A cooling apparatus and method of fabrication are provided for
facilitating removal of heat from a heat generating electronic device.
The cooling apparatus includes a thermally conductive base having a
substantially planar main surface, and a plurality of thermally
conductive pin fins wire-bonded to the main surface of the thermally
conductive base and disposed to facilitate the transfer of heat from the
thermally conductive base. The thermally conductive base can be a portion
of the electronic device to be cooled or a separate structure coupled to
the electronic device to be cooled. If a separate structure, the
thermally conductive base has a coefficient of thermal expansion within a
defined range of a coefficient of thermal expansion of the electronic
device. In one implementation, the wire-bonded pin fins are discrete,
looped pin fins separately wire-bonded to the main surface and spaced
less than 300 micrometers apart in an array.