A method of manufacturing a composite sandwich structure, the method
comprising a preform assembly method. The method comprises providing a
preform (8) comprising at least two sheets (12, 14) connected by a
plurality of extensible threads (16), and affixing to the outer face of
each sheet (12, 14), a face sheet (18, 22). The adhesion is by a film
adhesive (20, 24) placed over the respective sheets (12, 14), and the
preform (8) is subjected to pressure or heat to set the film adhesive
(20, 24). The method further comprises a method of molding a composite
sandwich structure, the method comprising placing a preform (8) in a mold
(30), creating pressure differentials between respective chambers (40,
42) within the mold (30), feeding a resinous compound into the mold (30),
and allowing the resinous compound to set and cure. The invention also
provides composite sandwich structures made in accordance with the
methods.