A laser projection system scans an output laser light beam onto an object
to detect features. A high-sensitivity optical feedback system receives
and detects a feedback beam of the output beam light diffusely reflected
from the object. The feedback light and projected output beam share the
same beam path between beam-steering mirrors of the projector and the
object. The laser projection system has light suppression components to
control stray scattered light, including ambient light, from being
detected. A computer of the laser projection system calculates fiducial
points on the object from detected features to align the projection
system with the object without using targets. This feature detection is
used in a process to guide assembly and fabrication on or to the object,
and to verify the accurate placement of parts and fabrication steps in
place after they are assembled or processed. In one form, the detected
feature is a light spot on the object produced by a second light source.