A slider/suspension design and assembly method include securing a slider
to a suspension assembly for use in a magnetic disk drive data recording
device. To this end, solder bumps are applied to a metalized backside
surface of the slider, and are patterned and flown within a plurality of
receptacles to form a rigid mechanical connection between the slider to
the flexure, while also enabling the slider-suspension assembly to be
separated without damage during the process. The slider/suspension
assembly is initiated by forming a plurality of slider bars on a wafer,
in such a manner that the trailing edge surfaces of the sliders form a
front side of the wafer. A plurality of thin film read/write elements and
a plurality of electrical contact pads are formed on the wafer front
side. Slider bars are then diced from the wafer, and the slider backsides
are metalized on the slider bars. A pattern of solder bumps is applied
onto the metalized backsides of the slider bars, and the slider bars are
then sliced to form individual sliders that are secured to corresponding
flexures.