The invention relates to methods for preparing a removable system on a
mother substrate. The method deposits a high surface to volume
sacrificial layer on a mother substrate and stabilizes the sacrificial
layer by a) removing volatile chemical species in and on the sacrificial
layer and/or b) modifying the surface of the layer. The method coats over
the sacrificial layer with a capping medium. A system is the fabricated
on the capping medium. The method provides through holes to access the
sacrificial layer. The method may also apply a top layer onto the system
to form a covered system. The invention also includes the step of
removing the sacrificial layer to release the system from the mother
substrate. Methods of the invention also include selectively removing a
portion of the system and capping layers to form void regions defining an
array of islands composed of device, structure, or system and capping
layer regions, and optionally filling the island-defining void region
with a sacrificial material. In such methods the sacrificial material and
the high surface to volume sacrificial layer are removed to release the
system from the mother substrate. Methods of the invention also include
applying a layer to the capping material side of the released system to
form a configuration wherein the system is substantially within a
bending-stress reduced neutral plane. The systems fabricated according to
the invention may be placed on a wide variety of suitable substrates,
including flexible substrates.