A method and apparatus to eliminate conductive contamination reliability
problems for assembled substrates, such as electrical arcing in power
semiconductor leads. One embodiment of the invention involves a method
for assembling an electrical component having leads on a substrate having
conductive contacts, wherein an elastomer part encapsulates the leads of
the electrical component. A second embodiment of the invention involves
assembling an electrical component having leads to a substrate having
conductive contacts, wherein an elastomer shape cut by a punch die
encapsulates the leads of the electrical component. A third embodiment of
the invention involves an assembled substrate including an electrical
component having leads, and an elastomer surrounding the leads to
encapsulate the leads.