A sufficient number of pick-and-place devices (e.g., rolls) whose periods
of contact with a substrate are equal or substantially equal to one
another are used to form continuous void-free uniform coatings despite
the occurrence of unintended or intended coating caliper surges,
depressions or voids. The wetted surfaces of the devices contact and
re-contact the coating at positions on the substrate that are different
from one another. Extremely uniform and extremely thin coatings can be
obtained at very high rates of speed. The pick-and-place devices also
facilitate drying and reduce the sensitivity of drying ovens to coating
caliper surges. Equipment containing the pick-and-place devices is simple
to construct, set up and operate, and can easily be adjusted to alter
coating thickness and compensate for coating caliper variations.