A poly(arylene ether)/polystyrene blend may be prepared by melt kneading a
carboxylic acid compound, a poly(arylene ether), and a polystyrene to
form an intimate blend, and steam stripping the intimate blend, where
melt kneading is conducted with a specific energy consumption of about
0.1 to about 0.3 kilowatt-hour per kilogram of blend. The method allows
the formation of an intimate resin blend while minimizing the styrene
monomer content of the final blend.