Methods for processing an amorphous silicon thin film sample into a
polycrystalline silicon thin film are disclosed. In one preferred
arrangement, a method includes the steps of generating a sequence of
excimer laser pulses, controllably modulating each excimer laser pulse in
the sequence to a predetermined fluence, homoginizing each modulated
laser pulse in the sequence in a predetermined plane, masking portions of
each homoginized fluence controlled laser pulse in the sequence with a
two dimensional pattern of slits to generate a sequence of fluence
controlled pulses of line patterned beamlets, each slit in the pattern of
slits being sufficiently narrow to prevent inducement of significant
nucleation in region of a silicon thin film sample irradiated by a
beamlet corresponding to the slit, irradiating an amorphous silicon thin
film sample with the sequence of fluence controlled slit patterned
beamlets to effect melting of portions thereof corresponding to each
fluence controlled patterned beamlet pulse in the sequence of pulses of
patterned beamlets, and controllably sequentially translating a relative
position of the sample with respect to each of the fluence controlled
pulse of slit patterned beamlets to thereby process the amorphous silicon
thin film sample into a single or polycrystalline silicon thin film.