A method to form a closed air gap interconnect structure is described. A
starting structure made of regions of a permanent support dielectric
under the interconnect lines and surrounding interconnect vias with one
or more sacrificial dielectrics present in the remaining portions of the
interconnect structure, is capped with a dielectric barrier which is
perforated using a stencil with a regular array of holes. The sacrificial
dielectrics are then extracted through the holes in the dielectric
barrier layer such that the interconnect lines are substantially
surrounded by air except for the regions of the support dielectric under
the lines. The holes in the cap layer are closed off by depositing a
second barrier dielectric so that a closed air gap is formed. Several
embodiments of this method and the resulting structures are described.