The invention relates to thermally expandable thermoplastic microspheres
comprising a polymer shell made from ethylenically unsaturated monomers
encapsulating a propellant, said ethylenically unsaturated monomers
comprising from 20 to 80 wt % of acrylonitrile, from 20 to 80 wt % of
monomers selected from the group consisting of esters of acrylic acid,
from 0 to 10 wt % of methacrylonitrile, from 0 to 40 wt % of monomers
selected from the group consisting of esters of methacrylic acid, the
total amount of acrylonitrile and esters of acrylic acid constituting
from 50 to 100 wt % of said ethylenically unsaturated monomers, and said
propellant comprising at least one of methane, ethane, propane,
isobutane, n-butane and isopentane. The invention further relates to the
production and use of the microspheres.