The present invention discloses a non-destructive method and apparatus for
measuring the 3D topography of a sample having periodic microstructure
deposited onto the surface, or deposited onto a film, or buried into the
film or sample. In particular, the present invention relates to an
optical system and method utilizing polarized light beam, diffracted from
the repeated structure, to measure its spatial geometry giving parameters
such as profile height, profile widths, sidewall angles, and arbitrary
profile shape. The optical system employs a broadband or
semi-monochromatic light source to produce a light beam that is polarized
and focused onto the periodic structure being measured. The focused beam
consists of a whole range of illumination angles that is provided to the
structure simultaneously. Transmitted or reflected diffracted light
generated by the interaction of the light with the periodic structure is
collected by an imaging detector system. The detector records the
diffraction light irradiance resolved into illumination angles,
diffraction orders and wavelength. The data is applied to determine the
geometrical profile of the periodic structure using a reconstruction
algorithm that is based on comparisons between measured diffraction data
and modeled diffraction irradiance of a profile model using Maxwell's
equations. The reconstruction of the profile is performed by iterative
adjustments of a profile seed model until the modeled diffraction
irradiance matches the measured data within a predefined convergence
tolerance.