An improved method for instructing how to most efficiently effect a
product changeover on an assembly line includes the steps of providing an
instructional animation which schematically shows the steps which are to
be taken by a plurality of workers to effect the changeover. Preferably,
the animation is a computer animation, and includes color-coded
representations of the various workers and the steps that should be taken
in a particular sequence. Preferably, the workers are also provided with
instructional badges which could be carried by the workers, and which are
also color-coded. The animation will also include access to these
color-coded instruction to provide further feedback to both the worker,
and the supervisory personnel of the steps an individual worker should be
taking during a particular point in the assembly in changeover. Further,
the present invention includes a method of identifying a required
changeover time including the steps of preparing a table showing the
number of components which need to be changed, and then providing an
identification of the required time for that particular changeover. The
components are all preferably used in combination in a method of changing
over an assembly line.