A primary earth penetrating mandrel formed of a hollow shell steel plate
octagonal in cross-section has an upper end and a blunt lower end joined
by an upwardly and outwardly tapered wall. The mandrel is driven
downwardly in the earth to simultaneously form a vertical tapered cavity
while compacting the sidewall of the cavity to provide structural
integrity. The mandrel is then moved upwardly from the bottom of the
cavity and aggregate is deposited in the bottom of the cavity following
which the mandrel is lowered so that its blunt lower end engages the
deposited aggregate and densifies the aggregate by vertical vibratory
action and static force with these steps being repeated until the pier
top is near the surface of the earth at which time the upper aggregate
portions are densified by either the primary mandrel or a secondary
mandrel having a substantially larger lower end surface than the lower
end surface of the primary mandrel. A second embodiment includes a
conduit in the primary mandrel for injecting concrete or grout into
aggregate previously deposited in the cavity.