A microphone sensing element and a method for making the same are
disclosed. The sensing element has a diaphragm and an attached electrical
lead-out arm preferably made of polysilicon that are separated by an air
gap from an underlying backplate region created on a conductive silicon
substrate. The backplate region has acoustic holes created by removing an
oxide filling in a continuous trench that surrounds hole edges and by
removing oxide to form the air gap. The diaphragm is softly constrained
along its edge by an elastic element that connects to a surrounding rigid
polysilicon layer. The elastic element is typically a polymer such as
parylene having a Young's modulus substantially less than that of the
diaphragm. First and second electrodes are connected to the diaphragm
through the lead-out arm and to the substrate through polysilicon via
fillings, respectively, and thereby establish a variable capacitor
circuit for acoustic sensing.