A method of processing a thin film structure on a semiconductor substrate
using an optically writable mask includes placing the substrate in a
reactor chamber, the substrate having on its surface a target layer to be
etched in accordance with a predetermined pattern, and depositing a
carbon-containing hard mask layer on the substrate by (a) introducing a
carbon-containing process gas into the chamber, (b) generating a
reentrant toroidal RF plasma current in a reentrant path that includes a
process zone overlying the workpiece by coupling plasma RF source power
to an external portion of the reentrant path, and (c) coupling RF plasma
bias power or bias voltage to the workpiece. The method further includes
photolithographically defining the predetermined pattern in the
carbon-containing hard mask layer, and etching the target layer in the
presence of the hard mask layer.