This invention describes an apparatus, Scanning Localized Evaporation
Methodology (SLEM) for the close proximity deposition of thin films with
high feature definition, high deposition rates, and significantly
improved material economy. An array of fixed thin film heating elements,
each capable of being individually energized, is mounted on a transport
mechanism inside a vacuum chamber. The evaporable material is deposited
on a heating element. The SLEM system loads the surface of heating
elements, made of foils, with evaporable material. The loaded thin film
heating element is transported to the substrate site for re-evaporation.
The re-evaporation onto a substrate, which is maintained at the desired
temperature, takes place through a mask. The mask, having patterned
openings dictated by the structural requirements of the fabrication, may
be heated to prevent clogging of the openings. The translation of the
substrate past the evaporation site permits replication of the pattern
over its entire surface. A multiplicity of fixed thin film heating
element arrays is provided that can operate simultaneously or in
sequence. Multi-layered structures of evaporable materials with high
in-plane spatial pattern resolution can be deposited using this
apparatus. In one version of the invention, the transport of the
evaporant-loaded thin film heating elements is accomplished by the use of
cylindrical rotors on whose circumference the heating elements are
mounted.