A light weight hybrid heat exchanger core possessing low density and
improved thermal conductivity is disclosed. The hybrid core is comprised
of a plurality of parting sheets and interposed by a plurality of high
thermal conductivity, light weight bridging elements and enclosure bars.
These core members are comprised of dissimilar materials. The parting
sheets and bridging elements are interconnected by a specially tailored
joint which forms form a substantially strong, high thermal conductivity
bond. In particular embodiments, carbon-based bridging elements are
bonded to metallic parting sheets using a brazed joint. The parting
sheets, in certain embodiments, may comprise titanium or Ni-based
superalloys or carbon composites, while the carbon-based bridging
elements may comprise fiber-reinforced composites. The carbon-based
bridging elements reduce the core weight and increase the core thermal
conductivity over conventional all-metal designs, while the brazed joint
provides for improved leak resistance over all-composite designs.