A diamond foam spray cooling system for improving the thermal management
of a heat producing device. The diamond foam spray cooling system
includes a thermal management unit including a spray assembly, a chamber,
a heat spreader and at least one diamond foam section thermally attached
to a cooling surface of the heat spreader. The spray assembly sprays
liquid coolant directly upon the engaging surface of the diamond foam
section. A portion of the liquid coolant is evaporated from contacting
the engaging surface and a portion of the liquid coolant passes into an
immersion zone within the diamond foam section. Alternatively, the
diamond foam section is thermally attached directly to the heat producing
device. The diamond foam section may have varying thicknesses, cavities,
raised portions and other configurations.