A method of making an article that is comprised of a metal foam in contact
with a base metal by an intermediate braze composition, in particular, a
method of brazing a metal foam to a base metal via a braze composition.
In one preferred method, a polymeric foam is coated with a powdered metal
composition and thermally-treated to volatilize the polymeric foam and
form an open-cell metal foam. A second polymeric foam is coated with a
braze composition. The second coated polymeric foam is thermally-treated
to volatilize the polymeric foam. The metal foam is surrounded by the
second coated polymeric foam to form a composite metal foam. The
composite metal foam is placed in contact with a base metal to form an
article. The article is thermally-treated to a brazing temperature to
form a brazed metal article.