A composite body produced by a reactive infiltration process that
possesses high mechanical strength, high hardness and high stiffness has
applications in such diverse industries as precision equipment and
ballistic armor. Specifically, the composite material features a boron
carbide filler or reinforcement phase, and a silicon component with a
porous mass having a carbonaceous component. Potential deleterious
reaction of the boron carbide with silicon during infiltration is
suppressed by alloying or dissolving boron into the silicon prior to
contact of the silicon infiltrant with the boron carbide. In a preferred
embodiment of the invention related specifically to armor, good ballistic
performance can be advanced by loading the porous mass or preform to be
infiltrated to a high degree with one or more hard fillers such as boron
carbide, and by limiting the size of the largest particles making up the
mass. The instant reaction bonded silicon carbide (RBSC) composite bodies
surpass previous RBSC's as armor materials, and in this capacity approach
the ballistic performance of current carbide armor ceramics but with
potentially lower cost manufacturing methods, e.g., infiltration
techniques.