A protective foam layer is provided. The protective layer has a foam
substrate that is at least partially enclosed by a formed skin adjacent
the outer surface of the foam substrate. The formed skin is substantially
non-porous. The combination of the foam substrate with the formed skin
results in a protective layer that is effective to absorb and/or
dissipate impact force for both high- and low-speed impacts that can be
experienced during a sporting event such as cycling. The formed skin can
also be provided with a plurality of protective zones having vent holes
through the formed skin to regulate the degree of energy absorption in
the respective zones. In this manner, a single continuous protective foam
layer can be provided having multiple protective zones having distinct
energy absorption characteristics instead of providing discrete
protective layers that must be joined or meet at a seam. According to the
invention, by providing such a continuous protective layer with no such
seams, a known failure mode in protective equipment is eliminated.