A method of making and a high performance reworkable heatsink and
packaging structure with solder release layer are provided. A heatsink
structure includes a heatsink base frame. A selected one of a heatpipe or
a vapor chamber, and a plurality of parallel fins are soldered to the
heatsink base frame. A solder release layer is applied to an outer
surface of the heatsink base frame. The solder release layer has a lower
melting temperature range than each solder used for securing the selected
one of the heatpipe or the vapor chamber, and the plurality of parallel
fins to the heatsink base frame. After the solder release layer is
applied, the heatpipe or the vapor chamber is filled with a selected heat
transfer media.