The present invention is generally directed to a process for separating
and recovering post-consumer polyester from various contaminant
materials. The invention can be utilized to separate post-consumer
polyester from various contaminants including glass, dirt, paper, metal,
glue, dye, and the like. The disclosed process includes several stages
including a preparation stage, in which a portion of the contaminants can
be removed from the polyester, as well as a reaction stage, in which a
portion of the polyester can be saponified and contaminants can be
physically separated from the polyester. In addition, during the reaction
stage, certain hard-to-separate contaminants, such as aluminum and
polyvinyl chloride, can react to a form more easily separable from the
polyester.