A system and method for fermenting substrates using a continuous
processing system, including agricultural and industrial by-products such
as dairy products, cellulosic-based products, and sugar-based products,
into useful target products such as ethanol. One preferred system
includes at least two reaction vessels and one or more membrane filters.
The reaction vessels may each contain a mash with substrate and
fermentation microorganisms useful in converting the substrate to the
target product. The membrane filter(s) may be located downstream from
reaction vessels and used to separate the mash into a retentate and a
permeate. The microorganisms may be generally retained in the retentate
and returned to their originating reaction vessel, while the permeate,
not including the microorganisms, may be introduced to the next reaction
vessel in series.