Techniques for performing wafer-level burn-in and test of semiconductor
devices include a test substrate having active electronic components such
as ASICs mounted to an interconnection substrate or incorporated therein,
metallic spring contact elements effecting interconnections between the
ASICs and a plurality of devices-under-test (DUTs) on a wafer-under-test
(WUT), all disposed in a vacuum vessel so that the ASICs can be operated
at temperatures independent from and significantly lower than the burn-in
temperature of the DUTs. The spring contact elements may be mounted to
either the DUTs or to the ASICs, and may fan out to relax tolerance
constraints on aligning and interconnecting the ASICs and the DUTs.
Physical alignment techniques are also described.