The present invention provides a flexible circuit electrode array adapted
for neural stimulation, comprising: a polymer base layer; metal traces
deposited on said polymer base layer, including electrodes suitable to
stimulate neural tissue; a polymer top layer deposited on said polymer
base layer and said metal traces at least one tack opening; wherein said
polymer base layer, said metal traces and said polymer top layer are
thermoformed in a three dimensional shape. The present invention provides
further a method of making a flexible circuit electrode array comprising
depositing a polymer base layer; depositing metal on said polymer base
layer; patterning said metal to form metal traces; depositing a polymer
top layer on said polymer base layer and said metal traces; preparing at
least one tack opening; and heating said flexible circuit electrode array
in a mold to form a three dimensional shape in said flexible circuit
electrode array.