A method is provided for plasma ashing to remove photoresist remnants and
etch residues formed during preceding plasma etching of dielectric
layers. The ashing method uses a two-step plasma process involving a
hydrogen-containing gas, where low or zero bias is applied to the
substrate in the first cleaning step to remove significant amount of
photoresist remnants and etch residues from the substrate, in addition to
etching and removing detrimental fluorocarbon residues from the chamber
surfaces. An increased bias is applied to the substrate in the second
cleaning step to remove the remains of the photoresist and etch residues
from the substrate. A chamber pressure less than 20 mTorr is utilized in
the second cleaning step. The two-step process reduces the memory effect
commonly observed in conventional one-step ashing processes. A method of
endpoint detection can be used to monitor the ashing process.