Several embodiments of enhanced integrated circuit probe card and package
assemblies are disclosed, which extend the mechanical compliance of both
MEMS and thin-film fabricated probes, such that these types of spring
probe structures can be used to test one or more integrated circuits on a
semiconductor wafer. Several embodiments of probe card assemblies, which
provide tight signal pad pitch compliance and/or enable high levels of
parallel testing in commercial wafer probing equipment, are disclosed. In
some preferred embodiments, the probe card assembly structures include
separable standard components, which reduce assembly manufacturing cost
and manufacturing time. These structures and assemblies enable high speed
testing in wafer form. The probes also have built in mechanical
protection for both the integrated circuits and the MEMS or thin film
fabricated spring tips and probe layout structures on substrates.
Alternate card assembly structures comprise a stiffening structure and a
compliant carrier structure, such as a decal or screen, which is fixedly
attached to the probe chip substrate.