A new method to form a VLSI-photonic heterogeneous system device is
achieved. The method comprises providing an optical substrate comprising
at least one passive optical component formed therein. An electronic
substrate is provided comprising at least one active electronic component
formed therein. A plurality of metal pillars are formed through the
optical substrate and protruding out a first surface of the optical
substrate. A plurality of metal pads are formed on a first surface of the
electronic substrate. The optical substrate and the electronic substrate
are bonding together by a method further comprising aligning the first
surfaces of the optical and electronic substrates such that the
protruding metal pillars contact the metal pads. The optical and
electronic substrates are then thermally treated such that the metal
pillars bond to the metal pads.