A method of producing a paperless gypsum/fiber board from a mixture
including reinforcing material particles, calcined gypsum and water. A
headbox feeds the mixture into a panel forming area (forming pond) over
the upper surface of a continuous forming fabric to form a panel mat.
Also, a reinforcing mesh is fed over a transverse member, located over a
portion of the forming fabric, and into the forming pond to embed the
mesh in the mixture. At least a portion of a downstream end of the
transverse member is under a downstream portion of the headbox or
downstream of the headbox. Then the panel mat is pressed, the calcined
gypsum of the pressed panel mat is rehydrated, and the resulting board is
dried.