This invention provides novel fuel cell catalysts comprising new series of
catalytically active thin-film metal alloys with low platinum
concentration supported on nanostructured materials (nanoparticles). In
certain embodiments, an integrated gas-diffusion/electrode/catalyst layer
can be prepared by processing catalyst thin films and nanoparticales into
gas-diffusion media such as Toray or SGL carbon fiber papers. The
catalysts can be placed in contact with an electrolyte membrane for PEM
fuel cell applications.