A method for forming a plurality of parallel metal lines on a substrate of
thin film elastomeric material and a wire grid polarizer formed by such
method. A sacrificial layer is formed by coating the substrate with a
water soluble polymer while the substrate is stretched. The existing
tensile force is removed, leaving an undulating topology of buckled
sacrificial layer material. A masking layer is then deposited at an
oblique angle and then fractured into parallel lines of material by
application of a second tensile force. Unmasked portions of the
sacrificial layer are removed by dry etch. A metallic layer is then
deposited and a lift off process employed to remove remaining portions of
the sacrificial layer and materials deposited thereover. Upon removal of
the second tensile force, the substrate returns to its unstressed length
with metal lines of predetermined periodicity thereon.