A method and apparatus are disclosed for selective removal of a conformal
coating from the solder balls of grid array packages such that the
benefits of the coating are realized. An ancillary benefit of the
invention is improved process-ability of the grid array package by
improving the mechanical containment of the solder during the reflow
process and improved electrical isolation between the individual solder
attachment points. For example, a method for coating a ball grid array is
provided, which includes coating the ball grid array with a thin layer of
parylene. Next, the solder ball side of the part is butter smeared or
squeegeed with a water soluble coating and assembled wet. A mask having
holes in the same pattern as the balls in the grid, and a thickness that
is about 80% of the height of the balls, is applied to the solder ball
side of the part. This side of the part is then butter smeared again with
the water soluble coating, and the entire assembly is allowed to dry. At
this point, about 20% of each parylene-coated solder ball protrudes
higher than the surface of the mask. The solder ball side of the part is
then grit blasted with an abrasive material. The extent that the abrasive
material removes the parylene coating from the solder balls is limited by
the mask and the layer of water soluble coating. Therefore, the grit
blasting removes the parylene coating from only the protruding areas
(e.g., about top 20%) of the solder balls. Water is then used to remove
the water soluble coating, and the parylene coated part is baked to
remove moisture. Thus, a parylene coated ball grid array (or column grid
array) is provided that is highly impervious to moisture, has a very high
dielectric strength, and thereby improves the electrical performance and
reliability of the surface mounted part.