A self-contained calcination plant is enclosed in a feed-storage silo. The
plant consists of a vertical reactor, a separation cyclone and a pair of
heat exchangers connected by appropriate piping and immersed in the feed
material stored in powdery form in the silo. A positive displacement
blower creates an air stream that is preheated in one of the heat
exchangers and fed in part to a gas burner and in part to a feed pipe at
the bottom of the reactor. The feed material is kept in a fluidized state
in the silo by air heated in the other heat exchanger and blown upward
from the bottom of the storage compartment, from where the material is
dropped into the feed pipe through rotary valves prior to injection into
the reactor. The feed pipe is connected tangentially to the reactor so as
to produce an upward swirling flow around the burner's flame. The
fluidized reaction products are passed through a cyclone to separate the
calcined oxides from the hot gases, which are then fed serially through
the heat exchangers to preheat the process air used for the blower and
the storage compartment. The solid product is recovered from the bottom
of the cyclone. The entire plant is enclosed in the silo and, during
operation, all units are immersed in the fluidized hot feed material that
provides excellent heat transfer among all components and a sufficiently
uniform temperature in the reactor to produce optimal calcination.