Unexpected corrosion of downstream sections of a dialkyl carbonate
manufacturing apparatus has been traced to alkyl chloroformate
impurities, which slowly decompose to yield hydrochloric acid. An
improved process and apparatus for dialkyl carbonate synthesis reduce
corrosion by physically removing or chemically decomposing the alkyl
chloroformate impurities within the corrosion-resistant upstream sections
of the apparatus. The alkyl chloroformate may be decomposed by passing it
through a passageway at a temperature of about 30.degree. C. to about
130.degree. C. for a time of about 0.5 hour to about 10 hours. The
passageway may include one or more holding vessels or a tubular section
that promotes plug flow.