Aspects of the present invention include interior vehicle trim panel
having a sprayed expanded polyurethane layer and method of making same.
In at least one embodiment, the method of making the vehicle interior
trim panel comprises providing a skin layer on a spray tool, spraying
expandable polyurethane reactive components onto the skin layer to form a
resilient layer, and securing a rigid substrate on the resilient layer,
such that the resilient layer extends between and connects the skin layer
with the substrate to form the vehicle interior trim panel.