A semiconductor device and process including a high-k gate dielectric is
described. A substrate is provided, and a high-k gate dielectric
material, preferably amorphous HfSiON, is deposited over the substrate.
In preferred embodiments, the high-k dielectric material includes
nitrogen. In a preferred embodiment, a silicon nitride layer is deposited
using jet vapor deposition (JVD) on the high-k dielectric material. When
the JVD nitride layer is deposited according to preferred embodiments,
the layer has a low density of charge traps, it maintains comparable
carrier mobility and provides better EOT compared to oxide or oxynitride.
A second nitrogen-containing layer formed between the high-k dielectric
and the gate electrode acts as a diffusion barrier. It also reduces
problems relating to oxygen vacancy formation in high-k dielectric and
therefore minimizes Fermi-level pinning.